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Erfolgsgeschichte

MAKING AND TRANSFERRING THE WIRE BASKET OF A HAIRPIN STATOR

THE CUSTOMER

eAx solutions GmbH – a 100% subsidiary of Robert Bosch GmbH – develops and industrialises electric drive axles for e-mobility. To do this, eAx solutions GmbH needs suitable production facilities and equipment.

CHALLENGE

In order to meet increased customer demand at short notice, eAx solutions GmbH quickly needed to expand its production capacities in the area of stator manufacturing.

SOLUTION

In order to expand the production capacity as quickly as possible, it was decided to implement a purely mechanical solution. In the separate extension of the existing line constructed by the Röscher company, various interconnected manual workstations were realised.
These allow the required steps of inserting the hairpins to form the wire basket, expanding the slot insulation paper and translating the finished wire basket into the lamination stack.

Project:
Making and transferring the wire basket of a hairpin stator

Company:
eAx solutions GmbH

Industry:
Electromobility

Year:
2022

That’s what our customer eAx says:

“The Röscher company convinced us with its high speed and exceptional flexibility. We were impressed that it was possible not only to design but also to build the extensive and complex machine in around three months.”

Dr. Gero Heusler
Managing Director

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